WIKA introduces clamp-on ultrasonic flow meter for process liquids

Process industries such as mining, food and beverage, water treatment, and HVAC require reliable flow measurement solutions that can operate under challenging conditions without interrupting operations. In this context, WIKA has introduced the ClampSonic FLC-CS4 ultrasonic flow meter, designed for non-invasive monitoring of complex process liquids.

The instrument uses a clamp-on design, allowing installation on the outside of pipes without direct contact with the medium. This enables bidirectional flow measurement without modifying existing piping systems, making it suitable for retrofit applications and inspection tasks where process interruption must be avoided.

Ultrasonic measurement for challenging media
The FLC-CS4 operates using ultrasonic transducers that measure flow based on sound wave propagation. This method allows accurate monitoring of fluids that are corrosive, abrasive or highly viscous, where conventional intrusive sensors may face durability or maintenance challenges.

In addition to flow rate, the device can capture multiple process parameters, including temperature, density, concentration and calorific value. This multi-parameter capability supports broader process analysis and optimization within a single measurement platform.

Wide measurement range and non-invasive installation
Ultrasonic technology provides stable measurement performance across a wide operating range, enabling use in varying flow conditions. Because the system does not come into contact with the fluid, it reduces wear on components and minimizes maintenance requirements.

The non-invasive approach also eliminates the risk of contamination, which is particularly relevant in applications such as food processing or water treatment.

Remote configuration and real-time diagnostics
The flow meter includes integrated Wi-Fi, allowing configuration and monitoring both remotely and directly in the field. Through the WIKA WebApp, operators can access real-time measurement data and system status.

The user interface displays parameters for two flow streams along with detailed measurement data. Diagnostic features include waveform visualization and installation parameter monitoring, supporting accurate setup and continuous process verification. The device is operated via touch and gesture controls and features a high-resolution IPS display designed for visibility in bright environments.

Flexible integration into industrial systems
The FLC-CS4 is available in wireless and field versions, both consisting of an electronic unit and two transducers. The field version includes an additional power supply and communication box, enabling integration into programmable logic controller (PLC) systems.

This configuration supports reliable communication and isolated power supply in industrial environments, facilitating deployment in both new installations and existing infrastructures.

By combining non-invasive ultrasonic measurement with multi-parameter monitoring and digital connectivity, the ClampSonic FLC-CS4 addresses key requirements for process industries, where flexibility, reliability and minimal downtime are essential.

Edited by Natania Lyngdoh, Induportals Editor — Adapted by AI.

www.wika.com